Fitter & Turner - Upington Dried Fruit Plant
4 weeks ago
Responsibilities
Conducts diagnosis of equipment failures
- Works with and through technicians and other employees to establish mechanical and equipment performance before breakdowns were reported.
- Establishes whether the equipment breakdown is related to a missed planned maintenance or part failure or human interference.
- Uses any of the problem finding and solving techniques like 5-Whys, RCA, decision trees etc to pin point the real problem behind failures/breakdowns.
- Completes job card in consultation with the Maintenance Planner/Store Controller and requisitions a part or modifies mechanical parts depending on the outcome of the above.
- Interpret components e.g. shaft/bushes structural failure, material specifications and reproduce the technical drawings of the components.
- Complete material purchase requisition in line with required scope of the diagnosis and spares to be machined.
Conducts preventative maintenance
- Performs defined and/or ad hoc condition monitoring on mechanical equipment on a daily basis when on shift.
- Completes documentation relating to work done for future reference in the event of failures.
- May replace parts in the event of noted probable failures to ensure continuous equipment running.
- Continuous reference to equipment drawings, engineering standards and GMPs in the performance and closing out of jobs done.
- Generate component drawings as required for all adhoc parts during equipment overhaul.
- Machining, drilling, cutting and polishing of equipment components.
- Manage machined components/spares in the Machine shop to ensure adequate cover for Planned Maintenance activities.
- Managing and servicing of Machine shop equipment Lathe machines, Drilling machine, Hydraulic press and housekeeping.
Planned Maintenance
- Ensures that scheduled maintenance in terms of Engineering plans is conducted as prescribed following defined protocols and compliance to GMPs.
- Ensures that machined spares are available as and when required and shall schedule time to execute this one.
- Completes job cards and parts requisition documents timeously to improve on mean time to repair thus ensuring high plant availability.
- Ensure that all schedule maintenance are completed in the prescribed time and that all necessary information are completed in order to be closed on the CMMS by the Store Controller/Maintenance Planner.
Plant Breakdowns
- Attends to all mechanical plant breakdowns following or informed by diagnosis conducted under point 1 above.
- In the event of mechanical modifications, follows defined procedures in updating relevant documentation and equipment records.
- Proactively escalates equipment problems to ensure minimal or eliminate time stoppages.
- Maintains IPS standards on the respective lines.
- Clearly demarcates workstation in accordance with procedures in the event of major work to minimise disruptions and possible injuries as a result of human traffic and area being used as thoroughfare.
- Adheres to AIB and relevant food safety programmes and environmental protocols.
- Completes documentation of work done and close out on ad hoc call outs.
- Update parts/spares records in conjunction with the stores OEM, machined and generic spares/parts.
- Monitors equipment performance after attending to and fixing problems.
Other
- Closing all near misses and safety related tasks.
- Ensure that all audits are prepared well in advanced to minimise any findings.
- Keep records and documentation up to date ,such as weekly, monthly inspections etc.
- Assist in training of apprentices and operators.
- Improvements of machinery in his/her responsible areas.
- Ensure maximum of 2% downtime on the above responsible areas and the entire factory.
- Weekend work shall be compulsory as and when required.
- Standby for the entire site in the event of any Mechanical emergencies after hours or weekends.
- Due to operational requirement adhoc work shall be issued over and above their normal day to day tasks and need to be in timeously.
Qualifications
- Qualified Trade Tested Fitter and Turner.
- Min N3 Engineering Qualification.
- Min 3 years post Trade Test experience within a manufacturing environment.
- Good mechanical, hydraulic and pneumatic fault finding skills.
- Ability to prepare and read mechanical schematics.
- Design and manufacture mechanical components.
- Welding and basic plate work required.
- Solid knowledge and experience on Lathes and Milling Machines.
- Fully conversant with Environmental, Health and Safety Standards.
- Responsible for Technical Assets.
- Computer literate with knowledge of MS Office and maintenance software SAP preferably.
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