Senior Welding Engineer

1 week ago

Johannesburg, Gauteng, Saudi Arabia Alstom Full time

Purpose of the job

  • To coordinate the industrial control of the Welding Special Processes SP during tender phase, product development, industrialization, manufacturing and warranty.
  • To contribute to technology and activity transfers.

Activities by step of the industrial process:

Tender:

  • Contribute to tender phase, especially in product design and industrialization to take into account industrial constraints and requirements in order to optimize costs and minimize risks.

Concurrent Engineering:

  • Contributes during specification and design phases to technical solution decisions associated to special processes.
  • Build the SP REX and interact with product engineering to redirect the design if necessary.

Industrialization:

  • Manage industrial risk through Process FMEA and associated improvement action plan.
  • Define requirements and rules for associated tooling necessary to start production.
  • Qualify the product/process pair as well as industrial means to be put in place in line with the design.
  • Support sourcing and SQD teams in the suppliers' qualification and in quality follow up for suppliers concerned by SP. Contribute to development of local suppliers.
  • Manage evolution of quality control process dedicated to Welding SP.
  • Ensure deployment and validation of new processes in line with project planning
  • Issue relevant documents in the Quality System.
  • Manages welding engineers & technicians that are under his/her responsibility.
  • Perform Transfer of Technology on SP: documentation, process and means validation, training.

Transmission:

  • Train the workers and EPU managers to execute Welding SP.
  • Ensure continuous training and permanent qualification of the workers to Welding SP.
  • Train support functions to business rules linked to Welding SP Engineering, PME, Sourcing, Supply Chain, Quality

Execution / Serial manufacturing:

  • Guarantees internal control and good application of process rules in line with customers' requirements.
  • Thus performs internal and external audits.
  • Ensure day to day monitoring of Welding SP business rules and solve issues concerning Welding.
  • In case of non-conformity or incident, investigate root causes, finds and implement repair solutions.
  • Demonstrate QCD and EHS improvement linked to Welding SP through efficient action plans. Measure performance linked with site industrial objectives and through APSYS audit for instance.
  • Support Sourcing and Supplier Quality teams during quality crisis.

Transverse

  • Participate to meetings and working groups of the Welding SP network.
  • Propose improvement ideas and evolution of the business rules of their domain.

Responsibilities

  • In case of major Welding SP quality crisis major technical risk, safety or financial, the expert must provide to the project manager, factually, a clear problem analysis root causes, associated risks and the options to exit the crisis, to enable him taking serenely position.
  • He/She has the duty to control his/her external communication written and oral as it engages the responsibility
  • of AT towards third parties.

Educational Requirements

  • BSc/BEng/BTech in Mechanical/Electrical/Metallurgy/Materials
  • MEng in Welding is an added advantage
  • International Welding Engineer IWE accreditation

Desired Knowledge / Experience

  • 5 years' experience in Welding manufacturing environment
  • Very good knowledge of welding and NDT standards such as EN 15085, EN 15614, ISO 9712, EN 9606,
  • AWS, ASME
  • Knowledge and experience in Alstom Transport Special Process management is an added advantage
  • Proven experiance in managing/leading technical teams

Behavioural Competencies

  • Independent, rigorous, good communication.
  • Good teaching skills able to provide training to a group of trainees.
  • Innovative, participative in business workgroups.
  • Able to read, write and speak English

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