Senior Inspector, QA

2 weeks ago

Al Hufūf, Eastern Province, Saudi Arabia AL ITTEFAQ STEEL PRODUCTS CO. Full time

Position Summary:


Monitor the production process, inspection and testing of product as per FSPC Quality procedure (QP-01), Work instruction (QW) and Quality Plan (QAP).

Inform shift In-charge verbally or though non-conforming product QF-09 for corrective and preventive action.

Major Responsibilities & Duties performed:

STRAIGTHEING AND CUT LENGTH

  • Check the production plan on each straightening machine for inspection.
  • Check the straightness and cut length of rebar.
  • Check the bundling and tagging of finished product.
  • Inform the production operator that, short length pieces should not be added to finished product while in production.
  • Record the inspection result in Doc No QF.01A (straightening and cut length inspection report)

CUT AND BEND SECTION

  • Check the production plan on each machine for inspection.
  • Check the drawing and bar mark.
  • Check actual sample and all the dimension should meet as specified in drawing (Production Tag).
  • For Epoxy coated fabrication: Check the ends of coated rebar for Touchup paint.
  • Check while bending coated rebar, Teflon mandrels are used to avoid coating damage.
  • Check the bundling and tagging condition of finished product.
  • Record the inspection result in Doc No QF.01B. (Cut and bend Steel inspection report).

COLD ROLLING LINE

  • Check the wire rod coil as per diameter and grade in payoff.
  • Take the sample from first spool and check weight per meter.
  • Check the sample for dimension:
  • Diameter, Rib Height, Rib paces, Surface, Tensile Strength, Yield, Elongation.
  • Check the finished product spools for proper Tagging.
  • Record all the test results of the samples in Doc No QF.01C (Cold Deformed Wire Inspection Report)

WELDED WIRE MESH

  • Check the Wire mesh production plan.
  • Check the number of Long wire, Cross wire, spacing and overhang w.r.t to Production plan.
  • Check the wire mesh sheet size (Dimension).
  • Check the wire mesh sheet weight.
  • Check the wire mesh sheet for welding quality.
  • Check the bundling and tagging on finished product.
  • Check Tensile strength of Long Wire and Cross wire.
  • Check Weld Shear Force.
  • Record the inspection data in Doc No QF.01D (Welded Wire mesh inspection report).

FUSION BONDED EPOXY COATED REBAR LINE.

  • Check the black steel rebar suitability for epoxy coating.
  • Visual inspection after blasting as SSPC-VISSP10.
  • Check the blasted rebar for anchor profile, backside contamination, copper sulfate & chloride test.
  • Stop the first pass and check the coated rebar for coating thickness (175mircons TO 300microns).
  • Check the coated rebar for Coating Continuity test (3 holes per meter/ 36 holes in 12meter coated rebar is acceptable).
  • Check the Coated rebar for coating Flexibility Test (Teflon mandrel 6 times the diameter of rebar & 180 degree bend is required. Follow Table 1 of ASTM A775 for bend test requirements.
  • Record the inspection data in Doc No QF.11 (Test and Inspection Report of FBEC Rebar)

EPOXY COATED WELDED WIRE MESH

  • Check the production plan.
  • Check the black Wire Mesh suitability for epoxy coating.
  • Check the wire mesh for Bend Sheet, straightness, contamination with oil/grease
  • Check the blasted wire mesh surface for anchor profile.
  • Check the coated Wire mesh for coating thickness, Coating continuity, Coating flexibility.
  • Check the bundling and tagging on finished product.
  • Record the inspection data in Doc No QF.11B (Test and Inspection Report of Epoxy Wire mesh).

GALVANIZING LINE

  • Check the Galvanized coil diameter with micrometer and diameter mentioned on the Tag.
  • Cut around 1.5 mtr of Galvanized Wire sample from the finished coil, and noted down the sample details on Sample Tag.
  • Test the Galvanized wire sample for Diameter, Zinc Coating and Tensile strength w.r.t customer/product specification.


For Galvanized Armour Wire test the sample for Diameter, Resistivity, Zinc Coating, Copper Sulphate test, Torsion test and Tensile strength w.r.t customer/product specification.


  • If the Sample meets the specification, put "QC APPROVED" stamp on the Tag.
  • If the sample are not as per specification inform the production in charge as well as production operator to take corrective action.
  • Recheck the sample and Record the inspection data.
  • Check the bundling & tagging on the finished products.
  • Record the inspection data in Doc No QF.21 (Galvanized Wire Inspection report).

HIGH CARBON PC WIRE.

  • Collect the samples from High Carbon M/c,
  • Check the Wire Tag for Sample information and record the same.
  • Check the wire sample for Diameter and Tensile strength w.r.t product specification.
  • If the test result is not meeting the specification, inform production shift in charge as well as production operator to take corrective action.
  • Recheck the sample and make sure it meets the specification before starting the Strand production.
  • Record the inspection data in Doc No QF.22A (High Carbon Wire Drawing Inspection Report).
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