Controls Engineer
4 weeks ago
Engineer with previous experience in Bodyshop and able to work independently.
Expertise in PLC, HMI, Drive, Andon, and SCADA programming.
Responsibility Description:
- Control Engineer should work with client Manufacturing engineering team for offline and onsite support.
- Evaluate the controls data from line builder.
- Co-ordinate and participate in review meetings with Line builders for controls DAP and buy-offs and handover.
- Capability to design and validate the controls architecture for Bodyshop.
- Sound knowledge of BOM/part list creation and product selection.
- Support Production team to resolve line issues & Prove process capability.
- Knowledge of Electrical drawing preparation and review (E-plan).
- Cooperate providing clear communication between Line builders and Manufacturing and engineering team.
- Preparation/standardization IO list (Robot and field IO list).
- Safety Design Reviews.
- Ensure Compliance to Build Standards.
- Network validation offline and onsite.
- Ensure validate all the configuration of Vision Systems.
- Review Network Topology and Validate application.
- Support Build Events during Project Phases (Support Production team to resolve line issues & Prove process capability).
- Facilitate and support training of plant team members / maintenance.
- Debug PLC Program and HMI program.
- Customization of PLC & HMI program.
- Software Programming and validate the Cell Automation.
Working Experience:
- Preferable previous experience in Automotive Robotic Bodyshop programming and Installation.
Knowledge/Skills:
- Able to evaluate and approve Technical Proposals.
- Able to evaluate and approve Electrical Hardware Designs.
- Able to evaluate and approve Software Hardware Designs.
- Advanced skills in Siemens Automation Architecture and Solutions.
- Experienced in Installation & commissioning of Brown field & Green Field projects.
- Knowledge in Robotic weld shop PLC and HMI programming, Robot to PLC interfacing, MES communication, etc.
- Work experience with weld line suppliers / contractors.
- Knowledge of Utility drawing and calculation (AIR & WATER).
- Hands on experience with Siemens 1500 safety series PLCs (1518F) Unified comfort panel HMIs (MTP).
- Expertise with TIA portal.
- Experience in Block logic and sequential programming.
- Identify and eliminate equipment concerns and conduct FMEA & MFMEA for robotic automation line equipment's.
- English (writing, reading, and speaking).
- Microsoft Office (Word, Excel, Project, Power Point and Outlook), EPLAN-P8, Siemens.
- Demonstrate initiative and creativity to improve area results, going beyond the assigned work.
- Knowledge in Profinet and Profi-safe communication.
- Knowledge in Interface with robots and other equipment, Standard I/O interface, Safety concept, Robot Zone Concept, etc.
- Knowledge of AC and DC Drives and motorization.
- Knowledge in Safety tools, devices, solutions, and risk assessment.
- Knowledge of Vision System.
- Knowledge of Virtual commissioning.
- Basic knowledge of robot programming (ABB & Kuka).
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