Continuous Improvement Engineer
3 days ago
Job Advert
Internal Job Title**:Continuous Improvement Engineer**
Business Area**:Lucy Electric**
Location**: Dammam, Saudi Arabia**
Job Reference No**:2876**
**Job Purpose**
Overall running of the Continuous Improvement Initiatives in Lucy Saudi Arabia using/ developing Lean Manufacturing approach for Production and Administrative Processes.
**Job Context**
Act as a CI Agent, developing, cascading, engaging the employees, and creating a Lean Culture across the organization.
**Job Dimensions**
- Coordinate CI Activities in Lucy Saudi Arabia aligned with Global Operations Team.
- Ensure that all HSE, Quality, Inventory, On Time Delivery, and Productivity Requirements are being followed by the whole value chain.
**Key Accountabilities**
- Drive Continuous Improvement in entire LSA Factory.
- Develop and drive Value Stream Mapping in LSA being a champion in driving improvements using Lean Manufacturing Tools (5S, Standard Work, TPM, SMED, Pull System (Kanban), and One-Piece Flow).
- Create/ Define Layout for Production Process using Lean Approach.
- Implement TPM for all Machines/ Equipment.
- Document all CI Projects using A3 Methodology.
- Define/ Review Standard Work for all Assembly Line.
- Balance the Assembly Line as per the Takt Time.
- Ensure CI system implementation by deploying correct manufacturing processes and deploy VSM actions in LSA.
- Be accountable with Continuous Improvement actions and be the driver for VSM update.
- Drive Continuous Improvements initiatives and cost reduction with target to reduce the wastes.
- Drive improvements in line with OEE measure and define actions to be on target, higher than 85% for Laser, Bending Machines and Powder Coating Line.
- Be responsible for updated all work instructions for assembly lines/ fabrication and identify trainings needed to improve overall efficiency and product quality.
- Responsible for time study in Fabrication Department and Assembly Lines.
- Be fully responsible to update the time study by and drive overall improvements to be on target as per standard time per product line.
- Develop new tools and fixtures that are used in assembly and fabrication in order to improve efficiency and the safety of the employees.
- Be a champion to meet ISO Quality/HSE standards and prepare for internal and external audits.
- Facilitate safe working environment for people.
- Ensure that all production& fabrication staff are aware of the site CI tools & procedures & initiatives.
- Ability to use AutoCAD drawings, BOM reader and understanding from Teamcenter.
- Technical knowledge and abilities to ready electrical and mechanical diagrams.
- Responsible and accountable for the Kaizen Events is order to improve efficiency, productivity, cycle time and takt time for Fabrication & Assembly areas.
**Qualifications, Experience & Skills**
Minimum Qualifications, Knowledge and Experience
- More than 7 years’ experience as an Industrial, Process, Lean or Opex Engineer in a manufacturing company.
- Experience in assembly plants in a reputed organization, preferably switchgear industry will be added as advantage.
- Green or Black Belt Lean Six sigma certified.
- Engineer degree in electrical, mechanical, or industrial process.
- Knowledge in ISO standards and Health, Safety standards
- Knowledge in Manufacturing processes and Lean Manufacturing Tools as Kaizen, Value Stream Mapping, Gemba, Standard Work, Lean Material Flow, Kanban, TPM and SMED.
- Understanding the impact of poor quality and poor efficiency in a Manufacturing Environment.
**Behavioural Competencies**
- Ability to work with people from different nationalities.
- Self-starter and takes initiative for additional responsibilities and challenges.
- Analytical and Planning skills to lead CI initiatives in a plant with more than 100 blue collar employees.
- Emotional intelligence and performance skills to lead Kaizen events in different areas.
- Work independently with mínimal supervision.
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