Senior Welding Engineer
6 months ago
Plan and coordinate the execution of all work request related to in house Welding activities for assembly shop of Rigs and related equipment/accessories.
- Create welding schedules for Rigs and related equipment/accessories as per the assembly shop requirements using latest and appropriate welding techniques like SAW (boom & Column), SMAW, FCAW, GMAW, GTAW (Fronius).
- Develops and oversees certification testing for qualification of welders to national codes and customer requirements.
- Maintain welder/ welding operators records such as welder/operator performance qualification records, welder cards, continuity records.
- Evaluate welder performance and monitor defect rate. Arrange trainings to reduce the defect rates.
- Draw weld maps and update information in weld maps as and when required.
- Review WPS/PQR and related documentations and coordinates for PQR qualifications with the responsible parties.
- Manage welding procedure qualifications and generate welding procedure to help the manufacturing and welding teams.
- Conduct failure analyses and cause analyses on welding issues.
- Review proper implementation of welding procedures.
- Explain metal/material properties to welders to ensure correct utilization of welding techniques.
- Review and approve type of welding electrodes to be used by welders and ensure welding electrodes are used as per WPS.
- Monitor welding activities and ensure WPS are displayed clearly in welding area so welders can follow parameters as per WPS.
- Report progress to the management.
- Work closely with inter-discipline team members to ensure the product complies to the project requirements.
- Liaise with welding engineering to analyse, plan, and implement solutions to create/provide efficient fabrication and welding processes.
- Determine and develop the necessary process specifications for welding, pre-heating, inter-pass temperature controls, NDE, PWHT, set-up, and dimensional controls which are required as per the contract.
- Implement approved section policies, work instructions, processes, systems, standards, and procedures to support execution of work programs in line with company and international and product specific standards.
- Ensure availability of proper equipment, materials, and consumables for all the activities related to welding.
- Assist to develop and implement appropriate production/fabrication techniques to ensure accuracy, productivity and level of product standards are met.
- Assists in the development and documentation of production welding best practices for current product
- Ensure dimensional checks to ensure compliance to drawing tolerances and detail requirements.
- Ensure welders and welding operators are having the necessary programs and latest WPS revisions all the time.
- Resolve shop issues involving welding equipment and tooling and lead solution implementation.
- Inspects welded joints to ensure welds meet company standards, national code requirements, and customer job specifications.
- Collects data from automated welding equipment and manual processes to monitor run results to establish work hour standards
- Comply with all ARM Company and HSE policies and procedures.
Every day, the oil and gas industry’s best minds put more than 150 years of experience to work to help our customers achieve lasting success.
**We Power the Industry that Powers the World**
Throughout every region in the world and across every area of drilling and production, our family of companies has provided the technical expertise, advanced equipment, and operational support necessary for success—now and in the future.
**Global Family**
We are a global family of thousands of individuals, working as one team to create a lasting impact for ourselves, our customers, and the communities where we live and work.
**Purposeful Innovation**
Through purposeful business innovation, product creation, and service delivery, we are driven to power the industry that powers the world better.
**Service Above All**
This drives us to anticipate our customers’ needs and work with them to deliver the finest products and services on time and on budget.
**Rig Technologies**
At NOV Rig Technologies, we are harnessing the strength of knowledge and innovation that is revolutionizing the future of energy. We build on what works, using our deep expertise to help minimize risk, increase uptime, and improve performance in drilling operations around the globe.
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