Lead Engineer, Control

Job Description
Job Title

Lead Engineer, Control & Instrumentation

Reporting to

Director, Engineering Design

Business Unit/Function

PD & E

Department

Project Engineering & Innovation

Direct Reports

Director, Engineering Design

Budget/Size

Grade

Job Family

Sub Family

Position Type

Regular

Role Profile Number

WFSN # 27299

Job Purpose
To provide expert-level Control & Instrumentation engineering leadership during project development stages, including concept design, feasibility studies, pre-FEED, FEED, and detailed engineering. The Lead Engineer, C&I ensures technical integrity of control system and instrumentation designs, reviews vendor documentation, supports engineering scoping, and ensures all project deliverables comply with Maaden standards, functional safety requirements, and international best practices.

Key Accountabilities

Lead C&I engineering activities throughout the project development lifecycle—concept, feasibility, pre-FEED, FEED, and detailed design.

Develop and review project C&I design basis, control philosophies, functional specifications, and instrumentation standard.

Review, validate, and approve vendor documents including instrument datasheets, control system architecture, I/O lists, logic diagrams, C&E matrices, and technical offers.

Conduct technical bid evaluations (TBEs) for DCS/PLC systems, field instrumentation, analyzers, and control valve packages.

Ensure control system and instrumentation designs comply with Maaden standards, functional safety requirements, and international codes (IEC, ISA, IEC 61511, NFPA).

Review and guide development of system architecture, network design, cybersecurity considerations, and interface requirements

Evaluate and approve engineering deliverables from EPC contractors, ensuring consistency, accuracy, and constructability

Support and participate in design reviews, HAZOP/LOPA, SIL studies, and ensure action items are closed in alignment with project requirements

Provide technical input to project cost estimation, risk evaluation, schedule development, and project execution strategies

Support preparation of RFQs and tender documents for C&I packages; participate in vendor selection and technical clarifications

Review FAT/SAT procedures and support verification of vendor testing plans before equipment delivery

Coordinate C&I interfaces with Process, Mechanical, Electrical, Civil/Structural, and IT/OT teams to ensure integrated project design

Prepare high-quality technical reports, evaluations, and presentations for project stakeholders and management

Minimum Qualifications
Minimum Qualifications, Experience and Competencies

• Bachelor's degree in Control & Instrumentation Engineering, Electrical Engineering, Electronics Engineering, or related field.
• Professional certifications in functional safety (TÜV/EXIDA), DCS/PLC platforms, or industrial cybersecurity (ISA/IEC are an advantage.

Minimum Experience

• 8–12 years of relevant C&I engineering experience in mining, metals, petrochemical, or heavy industrial plants.
• Strong experience in DCS, PLC, SCADA, field instrumentation, analyzers, and control valve systems.
• Proven experience in functional safety, control logic development, and instrumentation troubleshooting.

ROLE PROFILE

2

Classification: Restricted

Maaden High Performance Competencies

• Safety Leadership – Consistently prioritizes safe behaviors and supports safety culture.
• Strategic Thinking – Anticipates future needs, applies long-term process engineering solutions.
• Technical Mastery – Demonstrates deep process engineering expertise and sound judgement.
• Collaboration & Influencing – Works effectively across functions and influences teams toward common goals.
• Execution Excellence – Delivers high-quality engineering outputs on time and with attention to detail.
• Innovation & Continuous Improvement – Identifies opportunities for optimization and drives change.

Skills

• Strong proficiency in process simulation software (e.g., Aspen HYSYS, Aspen Plus).
• Strong proficiency in DCS/PLC systems (e.g., Honeywell, Emerson DeltaV, Yokogawa, Siemens, ABB).
• Skilled in developing and reviewing control logic, interlocks, loop tuning, and advanced process control.
• Strong understanding of field instruments, analyzers, control valves, VFD interfaces, and communication protocols (HART, Profibus, Modbus, Foundation Fieldbus).
• Experience with SIL verification, SIF design, and functional safety lifecycle requirements.
• Strong troubleshooting and problem-solving skills in automation and instrumentation systems.
• Solid knowledge of industry standards (IEC 61511, ISA, IEC, NFPA, API recommended practices).
• Effective communication, reporting, and documentation skills.
• Ability to lead teams, manage contractors, and mentor junior staff

Responsibilities

• Provide expert leadership and mentorship to engineering teams, fostering a culture of innovation and continuous improvement.
• Review and approve control system designs, ensuring adherence to Ma'aden standards and international best practices.
• Conduct comprehensive feasibility studies, identifying risks, and proposing creative solutions to enhance project outcomes.
• Collaborate with cross-functional teams to seamlessly integrate C&I solutions, ensuring efficient project execution.
• Support engineering scoping and resource allocation, optimizing project planning for maximum efficiency and cost-effectiveness.
• Stay updated with industry trends, particularly in functional safety and control system technologies, to drive innovation and maintain Ma'aden's competitive edge.
• Represent Ma'aden during client interactions, showcasing expertise and building strong, collaborative relationships.
• Ensure timely delivery of high-quality project deliverables, demonstrating exceptional project management skills and attention to detail.
• Mentor and develop junior C&I engineers, sharing knowledge and best practices to nurture a talented and skilled engineering workforce.

Qualifications

• A Bachelor's degree in Control & Instrumentation Engineering, Electrical Engineering, or a related field is mandatory.
• A minimum of 8-12 years of relevant C&I engineering experience, with a proven track record in mining, metals, or heavy industries, is essential.
• Strong expertise in DCS, PLC, SCADA, field instrumentation, and control valve systems is crucial for effective project leadership.
• Proven experience in functional safety, control logic development, and instrumentation troubleshooting is a key requirement.
• Professional certifications in functional safety, DCS/PLC platforms, or industrial cybersecurity are highly advantageous.
• In-depth knowledge of international standards and best practices for C&I engineering, especially in the mining and metals sectors, is essential.
• Excellent project management skills, with the ability to lead and motivate diverse engineering teams, is a must-have.
• Strong communication skills for effective collaboration, client engagement, and knowledge sharing within the team.
• Proficiency in industry-standard C&I engineering software and tools for design, analysis, and project management.
• A commitment to lifelong learning, staying updated with the latest advancements in C&I engineering to drive innovation and maintain Ma'aden's competitive advantage.