Production Engineer

PIPECARE is looking for a professional and experienced Production Engineer to join their organization Candidates who can join immediately with past experience as Production Engineer have added advantage.

Job Functions, Responsibilities & Authorities

• • Sets up of the workshop and implementation of system that will allow for both physical and system stock control, asset movement monitoring, and organized procurement
  • Assist to run the facility, production lines, machines and manpower, main task to deliver the final product based on company procedures and work process flow.
  • Ensure raw material is available at workshop based on minimum stock qty and commercial projects plan, consider sales forecast input to secure the raw material.
  • Assist in preparing and managing the production plan through digital production on ERP.
  • Create yearly or quarterly budget for running the workshop.
  • Assist in maintaining the weekly /Monthly reports for the workshop through digital production on ERP.
  • To be able to resolve all technical issues of all production lines at workshop: production lines are Polyurethane, mechanical production, electronics and Assembly.  
  • Each production line must have its conveyor system, plan, input and output, workshop manager to ensure conveyor system is implemented to run every production line
  • Prepare BOM; based on mechanical / electronics design.
  • Ensure purchasing job is done to procure all needed material for production line.
  • All type shipment for production, raw material for production lines or final product going out from workshop to our client, all shipment is planned, execution will be done by supply chain team but production Engineer is the main responsible person to ensure no miss and all activities are planned under his direct control and responsibilities.  
  • Follow up with supply chain personnel to ensure workshop store has all type raw material required for production line.
  • Two main plans should be always implemented at the workshop, production and improvement plans.
  • Production Engineer has to report all technical and workshop running tasks to the Sr. Production Manager or Production director.
  • Production Engineer will approve material request / service request on ERP, to ensure that production buy/outsource the material which is really needed for production to secure the store for minimum stock, ensure we will not have non-moving items in the store.
  • Responsible for optimum utilization of resources available for the workshop in terms of machinery, manpower, utilities, consumables etc. for the various jobs being conducted.
  • To ensure that the activities of the workshop are well coordinated in order to complete the jobs received within the allocated time frame, quality parameters, class requirements and budgeted cost.
  • To develop and implement procedures for requisition of bill of materials and other resources from stores and purchase department and liaison with sub – contractors to get material and ensure their payments are made on time. 
  • Responsible for budgets for the purchase of materials, fixings and fastenings and machine tools to ensure the smooth progression of projects through the workshop.
  • To develop and implement a system to ensure regular maintenance service for the machinery and for breakdown related activities.
  • Completion and submission of all the required documentation to support the workshop activities including damage reports, repair procedures, quality tests and results, completion reports, additional work reports etc.
  • Daily attendance and sickness records have to be kept alongside individual records of what work is carried out and on which projects. This is for project costing purposes and for traceability of components in case of problems arising.
  • Traceability is a vital activity both at material and component level and the workshop manager is responsible for maintaining a database of everything purchased work done and by whom.
  • The Production Engineer is responsible for the quality of the work carried out and performs incoming and outgoing inspection on all parts and assemblies or delegates that work.
  • In a potentially very dangerous working environment, the manager is responsible maintaining safe working practices, keeping COSHH (Control of Substances Hazardous to Health) information up to date and ensuring everybody is conversant with this information.
  • Ensure all procedures and work instructions are kept up to date.
  • Protect company asset and resources, manpower, building, machine, vehicles.
  • Monitor departmental KPI's.
  • Production Engineer will manage the manpower of production line, workshop manager is responsible for his team performance and productivities on monthly basis.
  • Ensure all work orders are managed correctly
  • You will need to work closely with the quality department to deal with any NCR's.
  • Run daily meetings, along with weekly briefings, to ensure that teams are clearly focused.
  • Accountable for the safety of workshop personnel and provision of a safe workplace, including the production of Risk Assessments and Safe Systems of work.
  • Responsible for the implementation of 5S and other HSEQ standard within the workshop.
  • Conduct final check for all Tools and Spares before release to project site and ensure all checklists to be signed properly.
  • Assures administrative work on workshop rent, utilities management, part time hiring of lifting equipment, vehicles, manpower support
  • Has an authority to take disciplinary‎ actions on parties not following the process, and especially when having an impact on:
  • - Asset Value;
  • - tool quality;
  • - safety;
  • -reporting
  • Ensures tools and spare parts are stored in proper condition and in suitable environment

Competency Requirements
Knowledge, skills & abilities required:

• • Minimum of Bachelor's Degree in Engineering/Technology, Mechatronics or Mechanical engineering Background OR Production Engineer.
  • Minimum of 5 years' experience as Assistant workshop manager / Asst. Production Manager.
  • Advance GMP / Lean manufacturing training and implementation skills
  • Strong command of English in addition to communication skills
  • Must be flexible with work hours & timings
  • Leader ship skills.
  • KPIs:
  • Budget adherence
  • No. Of rejected outgoing tools/spares (not higher than 3%)
  • No of rejected incoming spares/tools (not higher than 3%)
  • 0 Human /environmental accidents in workshop
  • Accomplishment of tasks in time

KPI monitoring frequency: once Monthly
 

Physical and Mental Requirements:

• Lifting and Carrying: Ability to lift and carry up to 50 pounds.
• Mobility: Must be able to walk and climb to perform duties, including maneuvering within a refinery or plant environment and accessing elevated platforms via ladders and stairwells.
• Communication: Sufficient clarity of speech and hearing, or other communication capabilities, to communicate effectively.
• Focus and Multitasking: Ability to maintain focus and multitask effectively.
• Safety Equipment: Must be able to wear safety equipment as required by the safety department for personal protection, if/where needed in manufacturing environments.
• Personal Mobility and Reflexes: Sufficient personal mobility and physical reflexes, with or without reasonable accommodations, to perform office duties and travel to off-site locations when necessary.

About PIPECARE Group:

PIPECARE Group offers comprehensive In-Line Inspection Services to identify and size pipeline threats, Utilizing advanced technologies such as Magnetic Flux Leakage, Transverse Field Inspection, Ultrasound, and specialized tools, PIPECARE ensures precise detection and assessment of various pipeline anomalies.

What we do:

In-Line Inspection Services

PIPECARE provides In-Line Inspection Services to locate, identify, and size threats, supporting integrity management requirements.

Check out our AI Technology and other cutting-edge technologies by clicking the following YouTube Links:

PIPECARE Group - YouTube

SMART AI CALIPER - Inspection experience like never before

Inspection Technologies

Magnetic Flux Leakage (MFL): Detects and sizes general corrosion and metal loss anomalies, especially circumferentially oriented.

Transverse Field Inspection (TFI): Detects and sizes general corrosion and metal loss anomalies, primarily axially oriented.

Ultrasound (UT): Detects and sizes general and other metal loss anomalies with high depth sizing accuracy.

Ultrasonic Crack Detection: Detects and sizes cracks and colonies of cracks.

Caliper (Geometry): Detects and sizes deviations in the ideal circular shape of a pipeline (dents, ovalities, wrinkles, etc.).

Specialized Tools and Technologies

Combo Tools: Use multiple measurement systems in various combinations.

Specialized Tubing Technologies: Designed for Furnace and Downhole Operations.

Equal Opportunity Employer: We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity or expression, pregnancy, age, national origin, disability status, genetic information, protected veteran status, or any other characteristic protected by law.

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