Shift Incharge Engineer

Roles Responsibilities Position Overview The Shift Incharge Engineer is responsible for maintaining troubleshooting and improving all electrical systems and automation equipment that support ductile iron pipe production The role ensures high equipment reliability minimum downtime and safe operation across melting casting annealing and finishing sections

Key Responsibilities
1 Electrical Preventive Predictive Maintenance Develop and execute electrical preventive maintenance schedules Conduct inspections on MCC panels switchgear drives motors and control systems Carry out predictive maintenance using tools such as infrared thermography and motor testing devices 2 Breakdowns Troubleshooting Diagnose and resolve electrical failures in production equipment Perform root cause analysis RCA for repeated faults Ensure quick restoration of power and equipment operation during emergency breakdowns 3 Equipment System Coverage Responsible for electrical and automation systems for Induction melting furnaces Centrifugal casting machines Annealing furnaces Finishing and cutting machines Pipe handling conveyors and transfer systems Hydraulic pneumatic system control panels Motors drives VFD Soft Starters PLCs SCADA Transformers HT LT panels generators Plant lighting emergency power systems Cooling system pumps and associated controls 4 Automation Control Systems Monitor and troubleshoot PLC logic SCADA alarms and automation interlocks Work with instrumentation and control teams on calibration and system upgrades Implement program modifications for improved efficiency and safety 5 Electrical Safety Compliance Ensure adherence to LOTO arcflash protection and electrical safety standards Maintain compliance with ISO OHSAS and local electrical regulations Conduct risk assessments JSA and safety audits Prepare and update SOPs and electrical drawings SLD wiring diagrams 6 Spare Parts Inventory Control Maintain stock of critical electrical spares sensors contactors breakers drives Verify quality of new electrical components and ensure correct installation Coordinate with stores and procurement for timely availability of spares 7 Documentation Reporting Maintain electrical maintenance records Prepare daily weekly and monthly breakdown and performance reports Track KPIs breakdown hours and power consumption trends Key Skills Competencies Strong knowledge of industrial electrical systems HT LT Able to handle multi task more then one function Also Training employees to perform different job functions Expertise in PLC SCADA VFDs soft starters and automation troubleshooting Practical experience with induction furnaces and heavy industrial equipment Ability to read electrical drawings SLDs and wiring diagrams Strong analytical and rootcause troubleshooting skills Good communication and teamwork abilities Qualifications Bachelor s degree in Electrical or Electrical Electronics Engineering 5 10 years of experience in heavy industry preferably ductile iron pipe plants Work Environment Hightemperature industrial environment with exposure to heavy machinery Requires availability during electrical emergencies and shutdowns Close coordination with mechanical utilities production and safety departments