Furnace Operator Lead
2 weeks ago
This is an exciting opportunity to work in a dynamic environment as a Ladle Refining Furnace Operator. The successful candidate will be responsible for performing various tasks related to ladle refining furnace (LRF) operation, including preparation and maintaining a safe working environment.
The ideal candidate will have a strong understanding of process improvement and be able to perform related activities as directed by their immediate superior. Key responsibilities include:
- Conducting pre-operation inspections, equipment trials, and reporting any abnormalities noticed to the immediate superior.
- Preparing and readying LF equipment and auxiliary units for operation, including process parameter loading.
- Executing all activities related to heat processes, such as ladle receiving, purging activity, heating, alloy additions, trimming, slag control, sampling/temp activity, and heat lifting for caster as per the process flow chart/process standard.
- Ensuring 100% compliance with lifting chemistry, lifting temperature, and superheat. Any deviations must be reported to the immediate superior immediately.
- Collaborate with Refractory SIC for ladle rotation plan & ladle bay for tapping ladle condition, purging plug, and ladle lip condition.
- Collaborate with EAF/LF supervisor & hot metal crane operator for tapped ladle transfer & electrode activity.
- Collaborate with CCM supervisor & hot metal crane operator for heat lifting to caster.
- Logging all information in Level 2 system related to heat report, deviations, delays, electrode changing/adjustment activities, and ladle details like re-ladle & purging status reports.
- Conducting inspection activities like ladle shell & slag zone bricks, lip jam condition, LF roof & delta for water leaks & metal jam.
- Executing electrode changing, adjustment & preparation and seeking assistance from EAF/LF supervisor.
- Undertaking housekeeping related activities to keep work area safe from incidents, hazards, risks, and environmentally friendly.
- Air blowing on the holder, working floor cleaning, roof jam & inspection door cleaning and assisting LF operator in ladle car, track, and trench cleaning.
- Providing support to maintenance departments during breakdowns, shut downs, and major stoppages, and carrying-out activities like equipment cleaning/maintaining and painting.
- Handling all emergency and abnormal situations as per SOP's guidelines and superior's instructions.
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