Senior Inspector

**Major Responsibilities & Duties performed**:
**STRAIGTHEING AND CUT LENGTH**
- Check the production plan on each straightening machine for inspection.
- Check the straightness and cut length of rebar.
- Check the bundling and tagging of finished product.
- Inform the production operator that, short length pieces should not be added to finished product while in production.
- Record the inspection result in Doc No QF.01A (straightening and cut length inspection report)

**CUT AND BEND SECTION**
- Check the production plan on each machine for inspection.
- Check the drawing and bar mark.
- Check actual sample and all the dimension should meet as specified in drawing (Production Tag).
- For Epoxy coated fabrication: Check the ends of coated rebar for Touch-up paint.
- Check while bending coated rebar, Teflon mandrels are used to avoid coating damage.
- Check the bundling and tagging condition of finished product.
- Record the inspection result in Doc No QF.01B. (Cut and bend Steel inspection report).

**COLD ROLLING LINE**
- Check the wire rod coil as per diameter and grade in payoff.
- Take the sample from first spool and check weight per meter.
- Check the sample for dimension: - Diameter, Rib Height, Rib paces, Surface, Tensile Strength, Yield, Elongation.
- Check the finished product spools for proper Tagging.
- Record all the test results of the samples in Doc No QF.01C (Cold Deformed Wire Inspection Report)

**WELDED WIRE MESH**
- Check the Wire mesh production plan.
- Check the number of Long wire, Cross wire, spacing and overhang w.r.t to Production plan.
- Check the wire mesh sheet size (Dimension).
- Check the wire mesh sheet weight.
- Check the wire mesh sheet for welding quality.
- Check the bundling and tagging on finished product.
- Check Tensile strength of Long Wire and Cross wire.
- Check Weld Shear Force.
- Record the inspection data in Doc No QF.01D (Welded Wire mesh inspection report).

**FUSION BONDED EPOXY COATED REBAR LINE.**
- Check the black steel rebar suitability for epoxy coating.
- Visual inspection after blasting as SSPC-VIS-SP-10.
- Check the blasted rebar for anchor profile, backside contamination, copper sulfate & chloride test.
- Stop the first pass and check the coated rebar for coating thickness (175mircons TO 300microns).
- Check the coated rebar for Coating Continuity test (3 holes per meter/ 36 holes in 12meter coated rebar is acceptable).
- Check the Coated rebar for coating Flexibility Test (Teflon mandrel 6 times the diameter of rebar & 180 degree bend is required. Follow Table 1 of ASTM A775 for bend test requirements.
- Record the inspection data in Doc No QF.11 (Test and Inspection Report of FBEC Rebar)

**EPOXY COATED WELDED WIRE MESH**
- Check the production plan.
- Check the black Wire Mesh suitability for epoxy coating.
- Check the wire mesh for Bend Sheet, straightness, contamination with oil/grease
- Check the blasted wire mesh surface for anchor profile.
- Check the coated Wire mesh for coating thickness, Coating continuity, Coating flexibility.
- Check the bundling and tagging on finished product.
- Record the inspection data in Doc No QF.11B (Test and Inspection Report of Epoxy Wire mesh).

**GALVANIZING LINE**
- Check the Galvanized coil diameter with micrometer and diameter mentioned on the Tag.
- Cut around 1.5 mtr of Galvanized Wire sample from the finished coil, and noted down the sample details on Sample Tag.
- Test the Galvanized wire sample for Diameter, Zinc Coating and Tensile strength w.r.t customer/product specification.

For Galvanized Armour Wire test the sample for Diameter, Resistivity, Zinc Coating, Copper Sulphate test, Torsion test and Tensile strength w.r.t customer/product specification.
- If the Sample meets the specification, put “QC APPROVED” stamp on the Tag.
- If the sample are not as per specification inform the production in charge as well as production operator to take corrective action.
- Recheck the sample and Record the inspection data.
- Check the bundling & tagging on the finished products.
- Record the inspection data in Doc No QF.21 (Galvanized Wire Inspection report).

**HIGH CARBON PC WIRE.**
- Collect the samples from High Carbon M/c,
- Check the Wire Tag for Sample information and record the same.
- Check the wire sample for Diameter and Tensile strength w.r.t product specification.
- If the test result is not meeting the specification, inform production shift in charge as well as production operator to take corrective action.
- Recheck the sample and make sure it meets the specification before starting the Strand production.
- Record the inspection data in Doc No QF.22A (High Carbon Wire Drawing Inspection Report).

**Other Responsibilities**:

- To understand and follow the organizational policies.
- To follow safety instructions related to their jobs.
- To report damaged PPE, unsafe machines or equipment to concerned staff.
- To keep the provided PPEs in good, workable conditions.
- To avoid any horseplay and