Front End Specialist
1 day ago
**Primary purpose of the position**:
- Responsible for execution of preventive Maintenance activities in Cupper Bodymakers and trimmers. Tracks the maintenance compliance on periodical basis and take corrective actions to bridge the gap.
- Ensures Front end equipment are operating at designed / optimum speed. Makes action plan / corrective plan and gets the equipment back in optimum operating conditions / speed.
- Ensure that All cuppers are above 90% Efficiency and BMs are above 80% Efficiency.
- Ensure that all cups and cans are in good quality as per Man. Specs
- Checks the daily operations log book and note down the actions needed and includes in action list to action upon. Checks for daily maintenance compliance, randomly checks if the daily Pm’s are actually done on line and feedback to operating team. Compiles daily PM’s compliance in front end and send out report on periodic basis.
- Responsible for hydraulic oil consumption in the front end, tracks and takes corrective actions for deviations.
- Checks and control critical process indicators in front end such as tramp oil concentration, coolant concentration, short can rate etc., and take timely actions to highlight and correct it.
- Responsible for corrective Maintenance on front end, either attend personally or allocates resources, and get the equipment back in operation with least possible downtime.
- Plan for spare parts. Study the spare parts needed for the Bodymakers and cupper forehand and plan the spares on time. Gives input to Maintenance supervisor / Spare parts stores engineer to set Minimum / maximum of spare parts used in the Equipment. Works closely with spare parts stores to arrange for spare parts.
- Tracks and controls the consumable spares consumption (such as stripper rings, seals, filters etc.).
- Tracks and controls spares used in the front end.
- Responsible for the tooling consumption, timely change of tooling upon reaching their optimum life. Works closely with toolroom for availability of all the tooling on time.
- Responsible for ASSEMBLED SPARES. (Domer, Rear piston, front Piston, Cartridges, spindles) Keeps the assembled spares ready near line.
- Responsible for Size changeovers in cupper, Bodymakers and trimmers. Organizes and inspect change parts prior to changeovers. Plan and organize resources to ensure Size change is done within specified time and up in running smoothly with least issues.
- Follows and maintain organization’s SOPs and safe working practices. Comply with any legal, environmental and safety, BRC requirements and/or checks
- To actively participate in company’s Continuous Improvement initiatives e.g. Lean Manufacturing, Six Sigma, SMED, 5 S, ISO, etc. Conduct lean manufacturing activities and participate in audits as per company requirements.
- Maintain housekeeping to the standard defined in the Housekeeping and Hygiene procedure.
- Responsible for all the standard and special tools used in the front end. Ensures effective utilization of tools and tackles and prevent misuse of same**.**
Requriments:
Diploma in Mechanical engineering or tool room technology.
Computer literacy and the ability to generate reports. Ability to read, understand and develop engineering drawings.
Analytical skills to interpret numerical data
Working knowledge of Health and Safety work practices
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